Effect of Water Vapor Amount in a Hydrogenous Atmosphere on Structure and Properties of Nickel-Zirconia Anode Materials for Solid Oxide Fuel Cells

Abstract

Nickel-zirconia anode ceramics of YSZ-NiO system for solid oxide fuel cells (SOFCs) has been investigated. A series of specimens were singly reduced in hydrogenous atmosphere (the Ar-5 vol%H₂ mixture) at 600°C under the pressure of 0.15 MPa or subjected to reduction-oxidation (redox) cyclic treatment at 600°C. Influence of water vapor concentration in hydrogenous atmosphere on structure and properties of the materials was studied. Based on structural changes in the as-received material it was revealed that a small amount of water vapor in Ar-5 vol% H₂ mixture (water vapor pressure below 0.03 MPa) accelerates a reduction of the nickel phase at 600°C with formation of nanopores on tiny Ni particles. A higher concentration of water vapor (the pressure above 0.03-0.05 MPa) causes a converse change in the reduction kinetics. For as-received material, such an amount of water vapor in the mixture is an obstacle for its reduction. For the material treated by redox cycling, better physical and mechanical properties were revealed after dwelling at 600°C in a water depleted gas mixture. Based on the SEM microscopy and the data on the conductivity and strength, the dual effect of water vapor on durability of a nickel-zirconia anode is discussed.